煤炭工程 ›› 2025, Vol. 57 ›› Issue (6): 218-224.doi: 10. 11799/ ce202506028

• 装备技术 • 上一篇    

柔模沿空留巷自移式混凝土泵送系统管路振动分析

许联航,杨俊彩,杜怀龙,等   

  1. 国家能源集团神东煤炭集团公司 技术研究院,陕西 榆林 719315

  • 收稿日期:2025-02-19 修回日期:2025-03-23 出版日期:2025-06-11 发布日期:2025-07-15
  • 通讯作者: 田文鑫 E-mail:2294837701@qq.com

Pipeline vibration analysis of self-propelled concrete pumping system for flexible formwork gob-side entry retaining

  • Received:2025-02-19 Revised:2025-03-23 Online:2025-06-11 Published:2025-07-15
  • Contact: tian wenxin E-mail:2294837701@qq.com

摘要:

针对柔模沿空留巷施工中混凝土泵送设备搬迁、管线布置等工序时间长、劳动强度大、人员多、效率低等问题,自主研发了柔模沿空留巷自移式混凝土泵送系统。为了揭示自移式混凝土泵送系统输送管路振动特性,首先建立泵送系统管路模型,分析泵送过程中直管和弯管受力,确定管路模型边界条件与参数;然后通过对单节泵管自由模态分析和模态线性叠加,确定单节泵管模态振型零位置并作为管路支撑点,归纳了管路节数和自由模态频率关系;其次进行了输送管路在混凝土重力、摩擦力和管路重力载荷综合作用下谐响应振动分析,得出管路在不同支撑约束下的振动幅值和应力;最后通过管路刚柔耦合分析,得出支撑约束反力、验证了谐响应分析结果。结果表明:距管端415mm位置为模态零位置且为较佳支撑位置;单节泵管前六阶自由模态频率与管路节数呈反双曲函数关系;管路最佳支撑节距为1;移动支撑装置重力必须大于117.74N。

关键词:

管路振动 , 自移式混凝土泵 , 柔模沿空留巷 , 谐响应分析 , 模态分析

Abstract:

In order to address the challenges in flexible formwork gob-side entry retention construction—such as prolonged processes, high labor intensity, excessive personnel requirements, and low efficiency during concrete pumping equipment relocation, pipeline layout, and other procedures—an independently developed?self-propelled concrete pumping system for flexible formwork gob-side entry retention?has been introduced. To investigate the vibration characteristics of the conveying pipeline in the self-propelled concrete pumping system, a pipeline model of the pumping system was firstly developed. The forces on straight and elbow pipes during pumping were analyzed to determine boundary conditions and parameters for the pipeline model.. Secondly, through free modal analysis and modal linear superposition of a single-section pump pipe, the modal zero position of the pipe section was identified and designated as the pipeline support point. The relationship between the number of pipeline sections and the free modal frequencies was summarized. Subsequently, a harmonic response vibration analysis was perfomed on the conveying pipeline under combined loads of concrete gravity, friction, and pipeline self-weight. The vibration amplitudes and stresses of the pipeline under different support constraints were obtained. Finally, a rigid-flexible coupling analysis of the pipeline was conducted to derive support reaction forces and validate the harmonic response results. The results indicate that the modal zero position (optimal support location) is located?415 mm from the pipe end; the first six free modal frequencies of a single-section pump pipe exhibit an inverse hyperbolic relationship with the number of pipeline sections; the optimal support spacing for the pipeline is 1 section; and gravity of the mobile support device must exceed 117.74N to ensure stability.

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